Realize optimal man-machine to match

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The member that machine tool of use high accuracy uses a person effectively and machine handling time, save time and fund for the client, make the enterprise has competitive actual strength more thereby. Company of Buss Precision Mold (abbreviation " BPM " ) it is production company of one wife and children exact pattern, own machining center of the DMC 105V that company of aircraft of essence of life offers Demajisen vertical, manufacturing mould can amount to 36in × 48in most (1in=25.

4mm, similarly hereinafter) , comprise adjustable core, retreat Injection Mold Tooling of the mould that buckle type, jackknife and sophisticated act design, ask in whole treatment process extremely tall precision, accordingly, this company should seek a high accuracy machine tool that has large size workbench. The president Jonathan Buss that occupies BPM company introduces, the public errand of this company pattern and exterior surface roughness are to be aimed at specific project custom-built, but in much antrum component, housing, model on core and branch molded lines, most task asks to achieve ± 0.

The public errand of 0002. Accordingly, BPM company needs more the machine tool of high capacity, the common difference that can offer place to need and when the deep Kong Zuan that wearing heavy panel Ban is cut (be like component of mould of etc of thimble, smooth bolt, waterline) , have the cooling fluid of main shaft of be well versed in, allow main shaft to do groovy directional diversion at the same time. Had this kind of configuration, BPM company can realize the treatment of a variety of aperture on same table machine tool. Accordingly, begin to be in the United States when BPM company exhibition of Chicago international machine tool (IMTS) on when seeking milling machine of high capacity high speed, the cooling function of perforative main shaft makes one of its demands. "I search future to may make the manufacturer of this kind of machine tool in IMTS, gather information, research their product, undertake making an on-the-spot investigation on the spot next, " Buss is recollected, "We have high speed machining center, but ourselves cannot above channel sheds aperture. We mean a machine tool, add on the main shaft that is 18000r/min in rotate speed ' cooling fluid of perforative main shaft and diversion ' solution. " the main shaft rotate speed that conquers challenge Mr Buss wants a machine tool to have 18000r/min, can undertake getting cutting mixing on same table machine tool milling, have larger treatment space (dragon door or trestle structure) , the cooling function of dial of linear driver, glass and perforative main shaft. He decides to select engine of essence of heart horse Ji Sen finally machining center of DMC 105V vertical. "Milling machine of most high speed does not offer the cooling fluid that gets the perforative main shaft that cut ejector to sell aperture or uses when whorl milling, because this must go to move of this kind of workpiece on another machine tool,continue to machine. " he says, "We can cancel beforehand a measure in process of production of sclerotic steel mould. " the working space access of this machine tool is compared other the configuration of any vertical machine tools is good, workpiece is OK absoluteness ground from workbench of machine tool of two side pass in and out. Machine of essence of heart horse Ji Sen (the United States) Randy Harland of company executive vice president points out: "Be based on the account that place of Mr Buss above relates, this machine tool works in mould workshop really again good did not pass. The trestle of 105V tigidity design and control technology, mix in milling mould core model antrum respect has advantaged advantage especially. " this machine tool still conduces to improvement surface roughness of spare parts surface. "The component surface surface roughness that the place of ball guide screw that introduces linear electromotor drive machines has clear advantage. " narrate of Mr Buss explain, "We have what move on the machine tool of ball guide screw in configuration is material of identical program, cutting tool, stainless steel and treatment parameter, its make a person impressive as a result. Be in the place that technical standard asks, the exterior surface roughness after improvement need not undertake polishing is handled again commonly. " in addition, drive of linear of this machine tool is very accurate, won't give the error that shows any axes to invert, mr Buss continues to say: "In moving a few times of recent, technical personnel thinks the test unit of ball guide screw appeared mistake, because he never has seen the circle of a machine tool,check mode can so accurate. " operation personnel changes the course blame circle, walking in order to affirm it is actually according to formulary method, once discover test data produces change, the test that confirms its are original is right. Working limits expands and won't interrupt Mr Buss the most satisfactory is BPM company can create older pattern with 105V, many workpiece are installed together and can move, and the process won't be interrupted. "One of the first batch of our tasks, it is to be on this machine tool with additional the journey and precision treatment 12ft (1ft=304.

8mm, similarly hereinafter) long mould, shape for parietal of successive conveyer belt use (graph 1) . " Mr Buss is recollected, "This is the partial composition that grows by 4 3ft. The machine tool that we go does not have add journey, cannot process this kind of large work. " additional, mr Buss still points out, these machine tools can allow employee people center energy to complete the work, "Need not pester expand at machining tolerancepublic errand or heat error. " and, compare the traditional machine tool that used in the past, delivery cycle shortens considerably. Mr Buss says, because workpiece differs somewhat, measured date of delivery exactly very hard to shorten how many. Nevertheless he thinks, below certain circumstance, the exterior precision work of its mould can save the time that is as high as 50% . Graph what the 1 compression moulding mould that grows with 12ft finishs balata conveyer belt is successive shape the complement of client manager Mr Keith Foster of the company of agency Ellison Technologies of machine of essence of life says Demajisen: "The clients of technology of linear of high speed of engine of essence of life had discovered use Demajisen, precision and respect of exterior surface roughness are machined in mould outline, they had very big improvement, and treatment cycle shortens entirely. Additional, cutting tool life gets extension, reduced the use cost of cutting tool. " graph Joe King of 2 plants manager undertakes on DMC 105V machine tool milling of essence of life processes an operation " use tool of high accuracy milling, if OSG cutting tool, Haimer is used on this machine tool or the knife handle of Lyndex/Nikken, we can produce the precision of the machine tool and speed advantage in whole treatment flow. " Buss summary says, "Machine tool of use high accuracy, personnel and machine tool use time effectively, save time and fund for the client, make BPM company has competition ability more thereby. Make BPM company has competition ability more thereby.. CNC Milling